AMAC Corrosion · Technical guide

Corrosion and cathodic protection

Why metals corrode, how cathodic protection slows it down, and the AMAC Corrosion products that make it work.

The problem

Metallic corrosion

Metallic corrosion is the deterioration or destruction of metals and alloys through electrochemical reactions. All metals tend to return to a stable condition.

Metals that actively seek a stable condition have lower potentials and are the most prone to corrosion (anodic). Metals that passively seek a stable condition have higher potentials and are less prone to corrosion (cathodic).

Metals can be classified by their tendency to dissolve. Table 1, the galvanic series of metals, ranks them by their potentials measured against a reference electrode.

Table 1 – The galvanic series of metals
  1. PlatinumLeast active
  2. Gold
  3. Carbon (graphite)
  4. Titanium
  5. Type 316 or 304 stainless steel (passive)
  6. Monel metal (70% nickel, 30% copper)
  7. Silver
  8. Nickel
  9. Lead
  10. Bronze, copper, brass
  11. Tin
  12. Lead/tin solder
  13. Type 316 or 304 stainless steel (active)
  14. Cast iron / mild steel
  15. Cadmium
  16. AluminiumAMAC anode
  17. ZincAMAC anode
  18. MagnesiumAMAC anode

Top: least active, high potential (cathodic). Bottom: most active, low potential (anodic).

The solution

Cathodic protection

The aim of every cathodic protection system is to reduce the rate of corrosion of the cathode by promoting the flow of electrons from the active anode to the passive cathode.

The anode supplies the current. There are two ways to do it.

Sacrificial anode systems

The anode supplies the current and gradually corrodes as its ions dissolve into the electrolyte.

Sacrificial anodes

Impressed current systems

The potential difference is created by a low voltage DC current.

Impressed current anodes
[Photo — corroded zinc anode] A new zinc anode beside a corroded zinc anode
A sacrificial zinc anode, new and after corrosion

Calculating sacrificial anode requirements

Need a design, or help designing a sacrificial anode system? Contact us, or the Australasian Corrosion Association, which has an extensive range of reference books, courses and other information.

Talk to AMAC Corrosion

Not sure which system you need?

Tell us about your structure and environment. We’ll help you choose the right anodes and equipment, made at our Kilsyth factory.